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Tips for improved shelf life and food safety when washing fresh fruits and vegetables

 

By Annalisa Hultberg, Extension Educator, Food Safety

Harvest is well under way, and crops are coming in strong in many areas with our intense heat. As you prepare your products for sale, many are rinsed to remove soil or cooled in water to crisp them up. While rinsing produce can cool it and remove that soil, it also can spread contamination that might be present on the exterior to other produce, making a small problem a bigger one.  

For example if a melon or lettuce leaf had fecal contamination from a bird or rabbit, and that produce was put into a bulk washing tank, the pathogens in the feces can spread to the other pieces via the water. Contamination can also be introduced from workers hands or from dirty wash tanks or tools.  Illness from the bacteria can include diarrhea, vomiting, fever, nausea, and can even be more serious for some individuals with compromised immune systems.  

Some basic steps can go a long way to reduce the potential risks of contamination in your postharvest washing, and also have the added benefit of improving shelf life and storage quality of your product.  Here are some tips to think about as you rinse your fresh produce to ready it for sale.


 

1. All water used for washing, cooling and other postharvest use must be like drinking water. 

First, consider the quality of the water you are using to wash your produce.  Well (ground) water should be tested at least annually for bacteria. Municipal water does not need to be tested. Surface water like streams and ponds should never be used for postharvest applications like washing produce, since the water quality is highly variable and this water is vulnerable to bacteria and pollutants from animals, runoff, flooding and other sources of contamination.

Test well water at least annually for presence of generic E. coli. Results should indicate not detectable in 100 ml.  When you call the lab, they might say that a potability or drinking water test is generally for total coliforms.  Coliforms are an indicator of the water quality and of bacterial contamination in the well, but E.coli is better as it is a direct indicator of fecal contamination, and therefore the likelihood that there will be harmful pathogens in the water. The FSMA Produce Safety Rule requires testing for the presence of generic E. coli.  Tests are about $35- $40 each. 

To find a lab: Minnesota Department of Health Accredited Labs database or for more information about water testing and to find a lab, see Testing Water for FSMA Produce Safety Rule

 
Taking a water sample from a well head 



2. Don't wash unless needed

Not all produce should be washed before it goes to the customer. Herbs and berries are typically not washed until right before consumption, as washing begins the process of degradation and will result in lower quality produce with a shorter shelf life. Of course many crops do need to be washed to remove field soil and/or to hydrocool and crisp up. However sometimes washing can actually increase the risk of contamination, as water spread pathogens readily, moving fecal contamination around via the water. So, washing should be done with care and only when needed.

Consider the crop before washing. Do the peppers, cabbage, tomatoes or eggplant need to be washed? Depending on the crop, how it was grown (on plastic much for example, or in a high tunnel), on the rainfall, perhaps no postharvest cleaning is needed at all. Sometimes they are simply dusty and a light rub with a clean towel or paper towel is all that is needed.


All produce should be washed before consumption by the consumer. You can remind your customers that your products have been "farm washed", but they will need to rinse all produce again in clean water before consumption. 

3. Change water as necessary to maintain sanitary conditions

Change wash water often! When it looks dirty, between crops, or another metric you design. Water should not be allowed to get visibly dirty for long periods of time. Turbidity (the cloudiness of water from organic material) affects any sanitizer you might use in the water and can leave your crops dirty and potentially contaminated. You can use a turbidity tube, Secchi disk or other device to quantitatively monitor your postharvest wash water. This can make it easier to communicate to workers when they should change the water because you have a objective measurement. See this post from MSU about turbidity tubes and other ways to monitor postharvest water quality. 


 
Turbidity tube used to measure and monitor postharvest wash water cloudiness

4. Clean and sanitize water contact surfaces

Tanks should be cleaned and sanitized regularly. Often, this means each day before or after use. You should at least rinse out the tank and allow to dry after each use. Occasionally (perhaps once a week while in use) do a more thorough clean to remove biofilms that will accumulate.  Using a brush, scrub the inside surfaces with a scrub brush with a detergent like Dawn, rinse and then spray with a sanitizer and air dry.  You can use a sanitizer like a bleach solution, or a product like SaniDate® 5.0, which is OMRI approved for sanitizing food contact surfaces and produce wash water.  


Where are tanks stored? It is best to keep tanks in a building that is sealed to keep animals off them. If that is not possible, you will need to wash and sanitize before each use in case animals contaminated the surfaces overnight.



5. Use wash water sanitizer if possible

The use of a sanitizer in wash water can increase product shelf life and minimize the potential for pathogens to spread in your wash water. Sanitizers do not wash produce, but they reduce the overall bacterial load in the wash water and therefore reduce the potential for cross contamination in the water. If one leaf of lettuce is in your wash tank has fecal contamination, the sanitizer will reduce the potential that the bacteria to spread to all the other leaves via the water. 

SaniDate® 5.0 is a good option and is OMRI approved and used by many farms. Sanitizers are not required but are recommended, and many farms report that the shelf life of product like greens are significantly longer when they use a wash water sanitizer. Some examples of commonly used PAA and hydrogen peroxide sanitizers include SaniDate® 5.0, StorOx® 2.0, and Tsunami® 100. 


Sanitizers approved for use in produce wash water


6.  Use spray tables when possible 
Spray tables are useful for some items like root crops that can handle a higher pressure spray. Spray tables reduce the potential for contamination of product as the water is "single pass" instead of recirculated.  They can also be useful for drying crops before storage. You can build a simple spray table with hard plastic or mesh topping a wooden frame. 


Spray table

7. Tips for safe and effective wash water set ups

Washing configurations do not need to be fancy or expensive. Hard plastic tanks and surfaces work very well, and stainless steel tanks and sinks can often be found at restaurant auctions. Wood is not ideal as a food contact surface it is not easily cleaned or sanitized. Try to avoid flimsy totes that are not intended for food - they will buckle under the water, and are also more difficult to clean and sanitize, as they have more nooks and uneven surfaces. 


Hydrocooling broccoli in the shade of a packing area

Final tips: 

It is best to have shade over your washing area to keep the produce cool (not a tree, which can be a roosting place for birds).

Where will the water go? Try to keep it from pooling where it is dumped to minimize mud and standing water which can attract bugs and animals. If you are washing in a packing area, the water should go in the drain. If you are on grass, do your best to ensure good drainage to avoid mud and standing water.

Finally, think about the water distribution line to get the water from the well to your washing tank. Is the hose off the ground? It is best to try to dry the hose occasionally so that biofilms can dry out.

And of course, before you start washing your produce, wash your hands well. (Whatever is on your hands could spread to all the produce in the tank, given how water carries pathogens and other contamination very well.). Wash your hands well for 20 seconds with running water and soap before starting the washing process. See instructions on building a low-cost handwashing stand here

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Thinking about these basic considerations will yield safer, high-quality produce with a longer shelf life.



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